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The Fullerphone

by Louis Meulstee, PA0PCR
From the November, 1989 (Vol.30, No.3) OTB


Introduction
This article covers the history and technical description of a British service Morse telegraph instrument, invented in 1915 by Captain A. C. Fuller and still in use in WW II.

1915 . . . the British and German armies were densely packed in their trenches, at places only a matter of yards apart. Communication was mainly by telephone and various Morse buzzer telegraph instruments, connected by a single wire and earth return. During mid-1915 the Germans were extraordinarily well informed of Allied plans. Espionage was suspected but an interned British civilian brought back the information that induction from cables led to overhearing. Experiments carried out within the Allied lines left no doubt of the cause of the leakage.

Maj. Gen. A.C. Fuller with the Princess Mary MedalThe solution to the overhearing problem came toward the end of 1915 from Captain (later Major General) A.C. Fuller, who invented the Fullerphone, a small direct-current Morse telegraph instrument. In October, Fuller brought two prototypes to 5 Corps in Flanders. His invention was tested on a five-mile loop of cable, part of which ran in the water-filled moat of Ypres with a 10-ohm leak to earth. The prototypes worked well. They were obviously the answer to the problem of overhearing by induction which had brought the British Expeditionary Force almost to a standstill in terms of signals.

Working principle of the Fullerphone
The Fullerphone is essentially a DC Morse telegraph instrument with high sensitivity. Morse signals can he sent and received by the same instrument, no send-receive switch being used, so "break-in" working is possible. When sending, a very small direct current flows through the line and the receiving instrument. A readable signal is produced with a current of only 0.5 microampere!

To make the DC Morse signals audible, Fuller added an interrupter for changing the steady current into an intermittent current, suitable to produce a tone in a pair of headphones. The result is that dots and dashes sent by the key at the far end are received as short and long notes at the receiving end. Fuller completed the circuit by inserting capacitors and LF chokes to keep the current in the line relatively constant.

Features of the Fullerphone
Fullerphone signals cannot be overheard by induction or earth leakage and can be tapped only by the direct connection of a similar instrument to the line. The Fullerphone can be used simultaneously with a telephone or buzzer telegraph on the line. Working via leaky or very long cables is possible. However, the normal range for reliable communication under field conditions is 25 to 35 miles. Much greater ranges are possible under special conditions (e.g. open-wire lines in the desert) or by putting in a minor circuit change.

Detailed Technical Description
At the sending end, when the Morse key is pressed and the circuit is closed at X, a current flows from the battery, Morse key, X contact of the interrupter, headphones, chokes, and line terminal Ll, through the distant station and back via earth to the negative of the battery. At the same time, the capacitors charge up to the battery voltage.

Simplified Diagram of Fullerphone CircuitWhen the circuit is broken at X, no current can flow from the battery. The tone in the sending operator's headphones, from the 550-Hz chopping rate of the interrupter, stops. Energy stored in the capacitors and chokes slowly discharges. The result is that the sending operator can hear his own signal and judge the strength of the line current. Should the line be cut or the distant operator's interrupter fail, he is immediately notified by hearing musical clicks instead of his own buzzer.

When, at the receiving end, the circuit is closed at X, a steady current will flow to earth through the choke coils, headphones and contact X of the interrupter. If the circuit is broken at X, the current will charge the capacitors. When the circuit is again closed at X, they partially discharge through the phones. With a working interrupter X, an intermittent current is received in the headphones, giving an audible note, while (if the chokes and capacitors are suitable) the line current alternately flows through the headphones and into the capacitors, and remains practically constant and continuous on the line.

The arrangement of coils and capacitors not only prevents any appreciable variation in the line current, but also prevents any AC currents (such as produced by induction from other circuits) passing through the operator's headphones. Owing to energy storage in the capacitors and the self-induction of the choke coils, the current in the line can rise only comparatively slowly. This prevents the possibility of Morse signals being read by the enemy from clicks and prevents these clicks interfering with telephony carried over the same line.

Interrupter
The interrupter is a polarized buzzer, operating on 1.5 volts, using one pair of contacts for driving and a second pair for breaking or "chopping." The DC Morse signals of the Fullerphone at a 550-Hz rate.

Interference
Difficulties in working the Fullerphone were almost invariably due to interference from small currents being picked up by the line from earth potentials, earth faults, or leakage from other circuits. This interference could be balanced out very effectively at the receiving end by producing a current of equal strength but of opposite direction to the earth current. A potentiometer R, dry cell B2, and reversing switch S2 were provided for this purpose.

Models of Fullerphones
Initial issues of Fullerphones were made up from converted "DIII" field telephone sets. This type was, however, not the most successful. During WW I a variety of different models of Fullerphone were provided; some of the variations were to use existing parts while others reflected modifications to make the instrument more suitable for use in the trenches. Circuit Diagram of Fullerphone Mk IV (1939)After 1918 improvements and modifications on the Fullerphone were carried out. The basic principle, however, never changed. During 1939 a newly designed Mk IV model went into service. It was more sensitive than its predecessors, with a more easily adjustable buzzer/interrupter, and simpler to use as it carried no telephone set. Small modifications, such as radio-interference suppression of the buzzer and insertion of a crash limiter across the phone jacks to limit line static, were carried out on the Mk IV model.

In 1943 a tropicalized version was issued. This Mk V model had a similar circuit but tropicalized components. The Mk VI Fullerphone, the last type built, was completely tropicalized and immersion-proof.

The Italian Army copied the Fullerphone in the early Thirties, producing an "apparado da campo per telegraphia inintercettabile." The circuit is like the British version hut lacks the line-balancing potentiometer.

Construction Details
Fullerphone Mk. VWW I models were mainly constructed on a steel frame, fitted in a wooden box, covered with waterproof canvas. Fullerphones Mk IV, V and VI were housed in an aluminum case, which, in turn, slides on guides in a wooden carrying case. The MK VI slides in a metal case with a watertight gasket on the lid, so that the case, when closed, is immersion-proof.

Use of the Fullerphone in WW II
Though designed as a non-overhearable signal instrument for static warfare in trenches, the Fullerphone was widely used during WW II for its other features, viz., the ability to work simultaneously with a telephone on the same line and the possibility of operating through long and leaky lines where telephone traffic was impossible.

In the southwest Pacific, the Australians made extensive use of the Fullerphone. It more than lived up to its reputation when used in New Guinea. The result, a considerable saving of cables at a time when men and supply were scarce, was fully recognized by the forces.

Tobruk - 1943 Mk. VI Fullerphones in use by Austrailian HQ in the Western Desert.Cases arose where a submarine cable circuit was available but the necessary telegraph terminal equipment was found totally destroyed or was not immediately available. To ascertain to what extent Fullerphones could be used on submarine cables of various lengths, trials were carried out in 1943 by Cable & Wireless Ltd. at request of the British War Department. The results exceeded any expectation; ranges of up to 700 miles were obtained with faint but readable Morse signals at a maximum of 20 words per minute.

The Fullerphone on Display
The Royal Signals Museum at Blandford Camp, near Blandford Forum, Dorset, U.K., is open to the public during weekdays. Most of the Fullerphones mentioned above are on display.

Acknowledgements
I am indebted to Major Harfield and Mr. Evans of the Royal Signals Museum at Blandford Camp for their help and for allowing me to publish drawings.

References
The Fullerphone, Its Action and Use, HMSO 1917.
Signal Service Diagrams, 1917.
R. Priestly, The Signal Service (France), 1922.
Signal Training, Vol. 3, Pamphlet No. 3, HMSO, 1923.
Signal Training, Vol. 3, Pamphlet No. 21, HMSO, 1939
Signal Equipment Used by Enemy Nations, SRDE, 1944.
Australian Corps Of Signals, Signals, 1944.
"Jimmy," The Magazine of the Royal Signals in the Middle East, 1944.
D. Signals monthly liaison notes, 1943-45
EMER's 632, 1945.
Nalder, British Army Signals in the Second World War, RSI, 1953.
various letters and documents in the Royal signals Museum.
L. Meulstee, Fullerphone, HRSA Newsletter,

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